Alignment
on marks. If a maskless process has been selected, all different
microlithographic processes are performed on the same work sample. In order to
properly align to each other the patterns of different layers, a specific procedure
is incuded in the LaserDraw software package. Each new patterning level is drawn
aligned with the reference patterns already on the sample.
Assembling in clean room. Each
optical, mechanical and electronic subsystem is carefully cleaned and sanitised,
before being incorporated in a LaserWriter unit. Each unit is assembled and tested
in clean-room, in order to minimise the possibility of particle release in the
future operating environment.
CIF, DXF, GDSII data formats. The
LaserWriter operation is managed by a proprietary PhotonSteer software package. For pattern description, standard languages like CIF, DXF,GDSII and others can be used.
Course on microlithography. For all
systems, a specialised course on standard and laser microlithography is provided.
The course is held directly at the customer's site, just after system installation
and test.
Energy stabiliser. The exposure
level is monitored and kepk constant during the writing process.
Exposure. The standard wavelength
of the writing beam is 405 nm (from a GaN solid state laser), suited for any G- or H-line resist. A 375 nm laser source can be added, specific for SU8 and other UV-sensitive resists. Another additional laser source can be included, for surface microablation or other processing.
Variable pixel to pixel exposure is also available (grey-level patterning) for the fabrication of diffractive optics, MEMs, etc..
Floor vibration isolation. The
system is supplied ready for installation on the floor. A vibration isolation
leg frame is included.
Laser beam focusing. The
LaserWriter includes a full automatic autofocus and surface-track system, capable to
dinamically keep the laser beam focused on the substrate even if this is slightly
concave, convex or tilted.
Max working area. A wide range of
patterning areas can be selected, from 2"x2" to 13" to 13". A vacuum chuck is used, whose surface can be configured according to customer
specifications).
Minimum linewidth. Each system includes a complete set of laser focusing lenses, allowing the operator to select the minimum linewidth among 0.7, 1.6, 4 and 8 µm. Optionally a very low resolution mode can be used (15 µm) for patterning high density interconnects or microwave circuits.
Writing on non-planar substrates.
This option allows microlithographic operations to be performed on samples with poor
planarity or slightly concave or convex substrate.
Positioning accuracy. This
parameter indicates the absolute positioning error on the whole working area, and
has a fundamental role in the possibility of overlapping the features belonging to
different masking or process levels. Note that it has no relation with the
achievable resolution - i.e. the minimum linewidth. The high accuracy of the
standard LaserWriter comes directly from a real time laser interferometric control
of beam position during the writing process. For less demanding applications, the
interferometer can be replaced by linear optical encoders.
Safety. Both emergency stop buttons and safety interlocks are provided. All system components
fulfill safety international regulations and are CE marked for safe operation
and electromagnetic compatibility.
Selectable full manual control. A
full manual control mode is available for all models. This mode is useful when the
system is used as an inspection and metrology station.
Substrate inspection. Each system
includes a high-resolution CMOS camera and related illumination system. This allows the operator to
use the LaserWriter as a surface inspection and metrology system.
Training for operators. A specific
training for the personnel responsible of LaserWriter operation is provided, under
direct supervision of MICROTECH technicians.
Variable resolution. Some processes
can take advantage of a reduced planar resolution during a microlithographic step.
One typical example is the use of rough surfaces as a substrate (alumina, for
instance). In the LaserWriter system the resolution is changed by replacing the beam
focusing optics, which takes only a few seconds.
Write modes. A variety or wite modes is available: beam-scan, scatter-scan, stage-scan, vector, contour, flash.
Writing on tilted substrates.
Patterning can be made also on slightly tilted samples (up to 2°). This is useful
in a R&D environment, if small samples are used after being glued to a larger
holder. Although the samples are still planar, the uneven glue layer can affect
their orthogonality with the laser beam. In such case the operator can easily
instruct the machine to follow the substrate plane during the writing process. |